Modular engineering, designed and delivered.
Custom mechanical engineering for medical, industrial and agricultural sectors. BioFlex takes projects from concept to commissioning.
One engineering team, four ways in.
Design and prototyping is where most projects begin. The three sectors are where the finished work lands.
- 01Design & PrototypingConcept design, CAD, and 3D printed prototypes. The front end of every project, across all three sectors.Open Design & Prototyping
- 02MedicalJigs, fixtures, workbenches, and process tooling, built for cleanroom and ISO-controlled environments.Open Medical
- 03Packaging & ToolingCustom mold design, thermoform tooling, machine retrofits, and spare-part supply for production lines.Open Packaging & Tooling
- 04Biogas & AgriTechModular anaerobic digestion systems for Irish farms. Concept to commissioning, SSRH grant eligible.Open Biogas & AgriTech
Our offer
Free concept design and analysis.
Bring us your next project. We carry out the concept design and engineering analysis free of charge. If you're happy with our quotation, we proceed. If you decide not to, there is no charge for the work we've done.
Bring us a project- 01
Share the problem
A URS, a sketch, a sample part, or just a conversation at the line.
- 02Free
Concept and analysis
Layout, 3D concept, feasibility checks and a budget estimate.
- 03
Quotation
You decide. If you don't go ahead, there's nothing to pay.
- 04
Build and commission
Detailed design, manufacture, assembly, installation and support.
- Medical
- Packaging & Tooling
- Biogas & AgriTech
What we do
Most projects combine several of these, scoped to suit your existing engineering and procurement processes.
- 01
Concept and Detailed Design
Concept sketches and feasibility studies through to detailed manufacturing drawings, CAD models, and bills of materials.
- 02
Engineering Analysis and Simulation
Structural and thermal analysis, design-for-manufacture review, tolerance stack-up, and motion studies, before anything is cut.
- 03
Manufacturing and Build
Finished, tested equipment and tooling: machined, fabricated, assembled and checked before it ships.
- 04
Reverse Engineering
Worn or obsolete parts re-engineered from a physical sample or partial drawings, often faster than an OEM quote.
- 05
Prototyping and 3D Printing
Functional prototypes and printed parts to prove a design in the hand before it goes to tooling.
- 06
Technical Documentation and Visualisation
Interactive equipment catalogues, exploded-view animations, virtual tours, and technical manuals.
Selected work
Tooling, fixtures, and machine work for medical and packaging manufacturers.
Medical
Stainless steel filling funnel
Stainless steel · Reverse engineered · Hygienic finish
Packaging · Concept
Robotic tray palletiser
Collaborative robot · Fenced cell · Two-pallet changeover
Packaging & Tooling
HEPA-filtered full-cycle packaging line
HEPA filtration · Anti-static integration · UV sealing zone
Design. Build. Deliver.
Send us a brief and we'll respond with a written quotation within five business days.
Why customers choose BioFlex
- Senior engineering, no consultancy overhead
- You work directly with the engineer designing your solution.
- End-to-end delivery
- Concept design, 3D CAD, engineering analysis, manufacturing and handover. One project, one owner.
- Multi-sector fluency
- Medical device fixturing, food-grade thermoform tooling, and agri-industrial equipment retrofit, all delivered with the same engineering rigour.
- Fast iteration
- Prototypes, spare parts and production tooling turned around in weeks, not quarters.
- Project-based engagement
- Scale up for a major install, scale down for spare-part work. No minimum commitment.
Ready to scope a project?
Send us a brief and we'll respond with a written quotation within five business days.